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Universal and anchor drilling rig

Drilling rig KR 806-5G /-5GP

The large universal and anchor drilling rig in two power classes for a variety of applications in specialised foundation engineering and other fields of application.

For heavy overburden drilling in anchoring and foundation piling

With extra power
The crawler drilling rig KR 806-5G is the largest drilling rig in the KR 806 series and is powered by an engine of 180 kW and a dual-circuit, load-sensing main pump system. For drilling systems with particularly high power requirements, the KR 806-5GP version of the drilling rig is available, with a 245 kW engine and an additional hydraulic circuit. Both engine variants meet the current EU and US emission standards.

Efficient performance
The KR 806-5G is not only optimally designed for the operation of powerful double-head drilling systems with a hydraulic drifter, but is also provides power reserves for the simultaneous operation of further consumers, e.g. flushing pumps. The Energy Efficiency Package (EEP) includes a power and energy management system which adjusts the engine speed automatically and dynamically to the load and operating state. Fuel consumption and sound emissions are greatly reduced.

Maintenance and diagnostics
The display and diagnostics options have been hugely expanded, e.g. there are displays at the operating station for flow regulation of the individual flushing paths. All pump circuits are provided with easily accessible mini measuring devices.

Optimised machine kinematics
A feature of the optimised kinematic drill mast connection is the increased load-bearing capacity. This is the requirement for heavy drill masts or drilling systems.
The machine has an optimised kinematic drill mast connection with a large range of swivel and setting options. Vertical drilling positions, in particular, even next to the carriage, are easy to set up (in front of the wall, FOW). The kinematics allow you to reach the following positions:

  • Drilling transverse to the carriage, to the left and right up to an anchor inclination of max. 90°
  • Drilling parallel to the carriage
  • Vertical drilling with swivelling option to both sides
  • Horizontal drilling in direction of travel and transverse to carriage to both sides

Radio remote controllability
The option to control all functions by radio remote control is standard. The functional safety of the machine controls complies with Performance Level C (ISO 13849), making its design extremely resistant to faults and fail-safe. The ROM and SPM modes are available in the machine in accordance with EN 16228. The machine is pre-fitted for installation of a KLEMM Bohrtechnik interlocking guard.

Advantages

Universality

The drilling rig is suited to both heavy anchoring and foundation drilling work.

Modularity

Many optimally coordinated components are available.

Extra power

245 kW and additional hydraulic circuit for high-power drill heads (e.g. double head with vibration drill drive)

Telematics

Telematics solution for machine, process and service data for fleet management, preventive maintenance, etc.

Can be adjusted to the task at hand

  • Parallel height-adjustable operator panel with vandalism protection, mounted to the machine
  • On-board electric genset
  • Biodegradable hydraulic oil and bypass flow filtration
  • Remote controlled and monitored flushing equipment for up to three different fluids, suspensions or air, flushing pumps, compressed air lubricator (max. 35 bar), HD washer with cleaning lance
  • Rod loader MAG 2.1
  • Conversion kits for HPI and Symmetrix© drilling systems, diverter components, height-adjustable breaking device

Details and options

Component carrier

Component carrier, for additional components such as water pump, compressed air lubricator, multi-channel flushing equipment, washers, hose drum with washing lance and electric genset

Details and options

Manometer box

Large manometers, easy to read from a distance, brought together in a box which can be pointed towards the operator.

Details and options

Radio remote control

All tramming, set-up and drilling functions are operated by radio remote control (Standard).

Details and options

Control panel

A conventionally operated control panel is available instead of the radio remote control (option). It is permanently fixed to the machine, is pivotable and parallel height-adjustable.

Details and options

Machine control

Machine control with LCD colour screen and touch-input

Details and options

Engine compartment

Engine, pumps, cooler etc. are easily accessible.

Details and options

EEP

The drilling rig in the series already has a complete range of efficiency components such as automatic, highly dynamic adjustment of the engine speed to the load sitation, and Power Sharing of the main pump circuits (patented).

Details and options

Guard

An interlocking guard meeting the requirements of EN 16228 is available.

Details and options

Cathead with lifting winch

For general handling support for vertically positioned masts, e.g. when changing rods or rebar installation

Details and options

Diverter

The guided and protected discharge of drill cuttings is possible with an adjustable diverter, e.g. to complete the Symmetrix© drilling systems.

Details and options

Loading crane

The drilling rig can be equipped with a radio remote-controlled loading crane.

Details and options

Mini measuring ports

For ease of inspection and maintenance activities, the drilling rig is equipped with mini measuring ports for all hydraulic circuits (Standard).

KLEMM benefits

Training

Clear training sessions for your team. Custom-made training sessions at the Klemm factory or in-house for your team.

On-site service

Maintenance and servicing, expert inspections and repairs by experienced staff on site.

Spare parts

Speedy processing, even in emergencies outside of normal working hours, readily available storage technology.

Complete solution

Drilling equipment and individual solutions perfectly suited to the drilling task and drilling rig, all from one source.

Technical data

 

KR 806-5G

KR 806-5GP

 

Engine type

TCD 6.1 L6

TCD 7.8 L6

 

Certified according to

EU Stage V, EPA Tier 4f

EU Stage V, EPA Tier 4f

 

Exhaust gas treatment

DOC+DPF+SCR

DOC+DPF+SCR

 

Power

180 kW

245 kW

 

DEF tank capacity

50 l

50 l

 

Fuel tank capacity

420 l

420 l

 
 

KR 806-5G

KR 806-5GP

 

Sound power level LWAd

104 dB(A)

117 dB(A)

 

Full body vibration A(8)eff

< 0.5 m/s2

< 0.5 m/s2

 

Hand-arm vibration A(8)eff

< 2.5 m/s2

< 2.5 m/s2

 
 

KR 806-5G

KR 806-5GP

 

1st circuit

270 l/min (load-sensing)

270 l/min (load-sensing)

 

2nd circuit

270 l/min (load-sensing)

270 l/min (load-sensing)

 

3rd circuit

30 l/min

60 l/min (load-sensing)

 

4th circuit

20 l/min

20 l/min

 

5th circuit

35 l/min

30 l/min

 

6th circuit (option)

 

120 l/min (load sensing)

 

System pressure max.

350 bar

350 bar

 

Hydraulic tank capacity

630 l

630 l

 

Chassis type

Oscillating crawler tracks

   

Crawler components

B2

   

Tractive force max.

188 kN

   

Crawler speed

2.0 km/h

   

Chain width

500 mm (3-rib)

   

Ground clearance

350 mm

   

Oscillating range

+14 / -14 deg

   

Width

2,700 mm

   

Ground pressure*

68 kN/m2

   

Weight

19.7 t

   
 

*) Ground pressure of the machine with even weight distribution, taking the total weight into account

   
 

Type 203/13

Type 303/10 (HPI)

 

Frame length

7,000 mm

7,600 mm

 

Extension (option)

-

2,500 mm

 

Lattice mast extension (option)

-

6,000 + 4,000 + 3,000 mm

 

Single pass depth (option)

-

21,100 mm

 

Feed force

130 / 65 kN

100 / 50 kN

 

Retraction force

130 / 65 kN

100 / 50 kN

 

Feed rate

5 / 9 m/min

5 / 11 m/min

 

Retraction rate

5 / 9 m/min

5 / 11 m/min

 

Fast feed rate

27 / 55 m/min

33 / 65 m/min

 

Fast retraction rate

27 / 55 m/min

33 / 65 m/min

 
 

Type 202/10

Type 203/13

Type 303/13

Frame length

4,800 mm

7,000 mm

7,600 mm

Feed force

100 / 50 kN

130 / 65 kN

130 / 65 kN

Retraction force

100 / 50 kN

130 / 65 kN

130 / 65 kN

Feed rate

11 / 22 m/min

9 / 18 m/min

9 / 18 m/min

Retraction rate

11 / 22 m/min

9 / 18 m/min

9 / 18 m/min

Fast feed rate

38 / 65 m/min

32 / 55 m/min

32 / 55 m/min

Fast retraction rate

38 / 65 m/min

32 / 55 m/min

32 / 55 m/min

 

Rotary head*

Hydraulic drifter*

Double head*

 

KH 62**

KD 3428R

KH 39 / KD 1215R (HP) or KH 39 / KH 21

 

*) largest possible drill heads, depending on rig configuration

   
 

**) max. 54 kNm

   

Use

Anchoring

Securing of a supporting wall in a harbour facility (KR 806-5G)

Use

High-pressure grouting

High-pressure injection grouting (KR 806-5G with HPI equipment)

Use

Piled foundation

Production of foundation piles with a Symmetrix© drilling system (KR 806-5G)

Use

Anchoring

Securing of a railway track bed (KR 806-5G)

Use

Pile drilling

Foundation work on a road in the mountains (KR 806-5G)

Use

Drill pile reinforcements

Drilling for drill pile reinforcements (KR 806-5G)

Use

Anchoring

Securing of a road foundation with Vibro-double-head drilling system (KR 806-5GP)

Use

Anchoring

Grouted anchoring of an secant pile wall withVibro-double-head drilling system (KR 806-5GP)

Use

Anchoring

Anchoring of a sheet pile wall (KR 806-5GP)

Use

Anchoring

Temporary anchor in urban setting, additional sound-insulating panels (KR 806-5G)

Do you need support?

Martin Bonzel

Regional Sales

Region: North America

+49 2761 705-138

+49 151 15124270

martin.bonzelnoSpam@klemmnoSpam.de

United States - West
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