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Universal and anchor drilling rig

Drilling rig KR 806-3E

The zero-emission drilling rig, especially for anchor drilling with double head. With easy connection to standard electrical infrastructure on construction sites. Off-grid operation with battery is possible.

The powerful zero-emission drilling rig for anchor drilling with double head.

Zero Emission
The KR 806-3E zero emission drilling rig is the latest member of the World renowned KLEMM KR 806 family, recognized for its advanced technology and maximal performance.  Zero emission means to be free from exhaust fumes, and to have a significant reduction in fine dust and noise pollution. The KR 806-3E is ideal for use on construction sites with high standards of decarbonization and zero-emission targets including sites located in urban areas, in tunnels and in enclosed spaces.

Smart drive technology
The power train is based on an electrical, permanently energized synchronous machine with a peak output of 180 kW.  For permanent maximum power, a stationary connection to the mains with 1x 250 A and Powerlock connectors is available. Connection to a standard 400 V AC on-site power distributor for hybrid operation ( grid/battery) is very easy with a max. 1x 125 A CEE plug. The actively cooled battery is used to cover peak loads and allows the rig to operate independently to the mains supply. Using its own battery management system, the battery automatically recharges depending on load situation at that time. When configured with battery, an on-board transformer ensures galvanic isolation and the correct electrical network. This allows for a safe operation in all working applications.

Machine kinematics
The kinematics are the same as those of the KR 806-3GS. Stiffness, operational fatigue strength and operational stability have been significantly increased whilst there has been a considerable reduction in mechanical tension. The kinematics, primarily designed for drilling shallow, inclined, deep-set boreholes, now also enable piles to be drilled directly beside the tracks, both to the left and to the right.

 

Hydraulic system
The hydraulic system includes a three-circuit load-sensing system which uses the successfully tried and tested Load Limit Control and patented Power-Sharing technologies. The mobile control blocks are directly integrated into the CAN-BUS and are extremely responsive. They are self-regulating thus unaffected by temperature and highly precise. The EEP-Package (EEP=Energy-Efficient Power) uses a power and energy management system whereby the motor speed automatically adapts to the respective load and operating conditions. Additionally, the large hydraulic cooler features temperature-controlled speed regulation which further reduces noise emissions.

Smart operation and control
All the drilling rig functions are operated over radio remote control. The functional safety of the machine control system complies with Performance Level C (ISO 13849) which means that it has been designed to be extremely resistant to malfunctions and failures. The drilling rig can also be operated in modes ROM and SPM in accordance with EN 16288. A further safety feature of the KR 806-3E is that it is pre-equipped for the installation of a KLEMM Bohrtechnik interlocking guard.

Maintenance and diagnostics
The already extensive display options and diagnostic tools that are customary with KLEMM Bohrtechnik have been also been expanded. For example, the screens can display the flow regulation of each flushing channel, the drilling depth or the inclination of the mast. All pump circuits are equipped with easily reachable mini measuring connectors. A telematics system with the DataLink Air module is installed as standard.

The advantages

Electric main drive

The electro-hydraulic drilling rig can easily be operated on a standard 400 VAC site power distribution board.

Power

Same power, boom kinematics and mast systems as its diesel-powered counterpart, the KLEMM KR 806-3GS.

Off-grid operation

Powerful battery on-board for off-grid operation and to cover peak loads.

Telematics

Telematics solution for machine, process and service data for fleet management, preventive maintenance, etc.

Can be adjusted to the task at hand

  • Integrated battery pack for off-grid operation and to cover load peaks with 1x 125 A CEE power supply.
  • Stroke limitation and position indication of the carriage, electronic, programmable by the operator.
  • Biodegradable hydraulic oil as well as bypass filtration.
  • Remotely operated and monitored flushing valves for up to three flushing media, flushing pumps, compressed air oiler (max. 35 bar).
  • Double rod loader MAG 2.1V (payload 1150 kg), cathead with cable winch, 10 kN pulling force.
  • Handling systems based on loading cranes.
  • Interlocking guard according to EN 16628.

Operating options

hybrid electric

Drilling rig can be connected to the on-site power distributor with max. 1x 125 A CEE plug. 1x 86 kW from mains, peak load coverage from battery. The battery is charged as soon as the power demand of the drive train is below the power of the mains connection.

Network form on the device: IT, galvanic separation from mains by on-board isolating transformer.

Operating options

grid-bound

Drilling rig can be connected to the on-site power distributor with max. 1x 250, min. 1x 32A A via powerlock connection.​ The battery is disconnected.

Mains form on the rig: TT or TN (or TN-S), depending on the local grid provider.​

Operating options

off-grid

The drilling rig can be operated off-grid. The operating time depends on the battery state of charge and the power consumption.

Details and Options

Integrated battery pack

Cable-free and off-grid operation

Details and options

Kinematic boom assembly

Kinematic boom assembly with much improved strength and rigidity, optimised for low and inclined anchor drilling spots and with improved set-up options for working beside the crawler tracks

Details and options

Radio remote control

All tramming, set-up and drilling functions are operated by radio remote control (Standard).

Details and options

Machine control

Machine control with LCD colour screen and touch-input

Details and options

Surround signal lamp

The safety operating modes (ROM, SPM) and other machine statuses are visualised by a surround signal lamp.

Details and options

EEP

The drilling rig in the series already has a complete range of efficiency components such as automatic, highly dynamic adjustment of the engine speed to the load sitation, and Power Sharing of the main pump circuits (patented).

Details and options

Oscillating crawler tracks

The crawler tracks can oscillate passively and actively. This improves stability when working on uneven ground and greatly simplifies loading processes on semi-trailer trucks or similar.

Details and options

Guard

An interlocking guard complying with EN 16228 can be delivered for the drilling rig.

Details and options

Rod loader

Rod handling can be simplified, for example, by the MAG 8.3 rod loader with linear magazine.

Details and options

Lateral sliding carriage

Stable, laterally sliding carriage for almost all drill heads and double-head drilling systems

Details and options

Central lubrication points

Regular maintenance and care is made easier by centrally compiled lubrication points.

KLEMM benefits

Training

Clear training sessions for your team. Custom-made training sessions at the Klemm factory or in-house for your team.

On-site service

Maintenance and servicing, expert inspections and repairs by experienced staff on site.

Spare parts

Speedy processing, even in emergencies outside of normal working hours, readily available storage technology.

Complete solution

Drilling equipment and individual solutions perfectly suited to the drilling task and drilling rig, all from one source.

Technical data

Principle

Permanent magnet excited synchronous machine

   

Power supply

400 V AC +/- 5%, 50 Hz

460 V AC +/- 5%, 60 Hz

 

Connection current max.

1x 250 A

   

Electrical connection

CEE 125 A + Powerlock 400 A

   

Connection current min.

1x 32 A

   

Motor peak power

180 kW @2100 rpm

   

High-voltage grid

800 V DC

   

Electrical system

24 V DC

   

Energy content (gross)

160 kWh

   

Battery discharge power (cont.)

280 kW

   

Charging power max.

40 kW @ 1x CEE 125 A

   

Sound power level LWAd

102 dB(A)

   

Full body vibration A(8)eff

< 0.5 m/s2

   

Hand-arm vibration A(8)eff

< 2.5 m/s2

   

1st circuit

320 l/min (load-sensing)

   

2nd circuit

320 l/min (load-sensing)

   

3rd circuit

160 l/min (load-sensing)

   

4th circuit

40 l/min

   

5th circuit

35 l/min

   

System pressure max.

350 bar

   

Hydraulic tank capacity

600 l

   

Energy management

Power-sharing

   

Chassis type

Oscillating crawler tracks

   

Crawler components

B2

   

Tractive force max.

188 kN

   

Crawler speed

2.0 km/h

   

Chain width

500 mm (3-rib)

   

Width

2,600 mm

   

Ground clearance

390 mm

   

Oscillating range

+14 / -6 deg

   

Ground pressure*

82 kN/m2

   

Weight

22.2 t

   
 

*) Ground pressure of the drilling rig with even weight distribution, taking the total weight into account

   

Mast type

202/10

202/13

 

Frame length

7,300 mm

7,300 mm

 

Feed force

100 / 50 kN

130 / 65 kN

 

Retraction force

100 / 50 kN

130 / 65 kN

 

Feed rate

5 / 11 m/min

5 / 9 m/min

 

Retraction rate

5 / 11 m/min

5 / 9 m/min

 

Fast feed rate

33 / 65 m/min

27 / 55 m/min

 

Fast retraction rate

33 / 65 m/min

27 / 55 m/min

 
 

Rotary head*

Hydraulic drifter*

Double head*

 

KH 39

KD 3428

KH 39 / KD 1215R (HP) or KH 39 / KH 21

 

*) largest possible drill heads, depending on rig configuration

   

Views

Mast in tie back position

Views

Mast in vertical position

Views

Mast in lifted position

Views

Mast shifted forward

Use

Micropiling

Foundation for a traffic tunnel using GEWI piles. Electro-hydraulic drilling rig with battery storage.

Use

Micropiling

Foundation for a traffic tunnel using GEWI piles. Electro-hydraulic drilling rig with battery storage.

Energy turnaround on the construction site

 

In our video, we demonstrate the KR 806-3E being used to produce micropiles - off grid, unplugged battery operation as well as cable-connected with external power source. 

Pleaseaccept marketing-cookiesto watch this video.

Do you need support?

Martin Bonzel

Regional Sales

Region: North America | Canada

+49 2761 705-138

+49 151 15124270

martin.bonzelnoSpam@klemmnoSpam.de

United States - West
BAUER Equipment America, Inc.
680 Conroe Park West Drive
77303 Conroe, Texas
United States
United States - Nord-Ost
ECA Equipment Corporation of America
1000 Station Street
15108 Coraopolis, PA
United States
Mike Brown
+1 540 625 0080